Shanghai Wenyou Industry Co., Ltd.

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Epoxy System H-Class Insulation 12-40.5kV Applications Vacuum / APG Casting

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Shanghai Wenyou Industry Co., Ltd.
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Epoxy System H-Class Insulation 12-40.5kV Applications Vacuum / APG Casting

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Brand Name :WENYOU
Model Number :LW-8229A/LW-8229B
Certification :ISO/REACH/RoHS/SGS/UL
Place of Origin :CHINA
MOQ :20kg/pail as sample
Price :Negotiable
Payment Terms :L/C,T/T,Western Union,MoneyGram
Supply Ability :Plenty of raw material in stock
Delivery Time :7 -10 work days
Packaging Details :20kg/pail, 220kg/barrel, 1200kg/tank
Breakdown Strength :≥25 kV/mm
Tracking Resistance :≥600 V
Dielectric Lost :<0.02%
Flammability :HB (UL94)
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The LE-9215/LH-9215 is a high-performance epoxy system for medium/high-voltage electrical insulation (12-40.5kV). Featuring modified BPA epoxy resin (LE-9215) and anhydride hardener (LH-9215), it delivers exceptional thermal shock resistance, superior dielectric strength, and H-class thermal endurance (180°C). Optimized for vacuum casting and APG processes in contact boxes, insulators, and switchgear.



Key Features & Advantages

Feature Advantage
Modified BPA Epoxy + Anhydride Hardener High mechanical strength + thermal stability
Adjustable Silica Filler (300-400 pbw) Customizable viscosity/performance balance
Thermal Class H (IEC 60085) Reliable operation up to 180°C
Dual-Process Compatibility Seamless APG or vacuum casting integration
Low Curing Shrinkage (0.8-1.0%) Precision dimensional stability
HB Flammability Rating (UL94) Enhanced fire safety for electrical components
High Arc Resistance 181-198 sec (IEC 61621)



Applications

Built for critical HV insulation:

12-40.5kV contact boxes & insulators

Switchgear components

Current/voltage transformers

Encapsulation of relays & sensors

Grid infrastructure protection devices



Key Performance Data

*Cured system: LE-9215/LH-9215/Silica powder = 100:100:350*

Mechanical & Thermal Properties

Property Value Standard
Glass Transition (Tg) 105-120°C ISO 11357-2
Flexural Strength 100-130 MPa ISO 178
Compressive Strength 150-200 MPa GB/T2567
Impact Strength 9-14 kJ/m² ISO 179
Thermal Conductivity 0.4-0.8 W/m·K ISO 8894-1
Water Absorption <0.2% (100°C/60min) ISO 62

Electrical & Safety Properties

| Breakdown Strength | ≥25 kV/mm | IEC 60243-1 |
| Volume Resistivity | 10¹⁵ Ω·cm | IEC 62631-3-1 |
| Tracking Resistance | ≥600 V | IEC 60112 |
| Dielectric Loss | <0.02% | IEC 60250 |
| Flammability | HB (UL94) | UL94/GB/T2408 |
| Hydrophobicity | HC1 Class | IEC 62073 |



Frequently Asked Questions (FAQ)

Q1: What’s the optimal silica filler ratio?
A: Adjust between 300-400 pbw – higher ratios enhance strength but increase viscosity.


Q2: How does this system handle thermal cycling?
A: Excellent thermal shock resistance due to low shrinkage (0.8-1.0%) and high Tg (105-120°C).


Q3: What curing process is recommended?
A:Vacuum Casting: Cure @70-80°C/3-5h → 90-100°C/2-4h → Post-cure 130°C/12h

APG: Post-cure @130-150°C/10-12h after molding.


Q4: Is color customization possible?
A: Yes! LC series color pastes can be added (3 pbw recommended).


Q5: Why choose HB flammability rating?
A: HB classification balances safety and cost for 12-40.5kV indoor applications.

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