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High-Temperature Epoxy Resin System for Electrical Insulation APG & Vacuum Casting

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High-Temperature Epoxy Resin System for Electrical Insulation APG & Vacuum Casting

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Brand Name :WENYOU
Model Number :LE-9229/LH-9229
Certification :ISO/UL/REACH/RoHS/CE
Place of Origin :China
MOQ :200kg
Price :around $2.6
Payment Terms :L/C,T/T,Western Union,MoneyGram
Supply Ability :200Ton/month
Delivery Time :7 days
Packaging Details :pail
Color :Light Yellow, Transparent
Impact Strength :High
Flexibility :High
Tensile Strength :50-60 MPa
Dielectric Strength :≥ 25 kV/mm
Thermal Decomposition :>320°C
Insulation Resistance :High
Moisture Resistance :High
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The LE-9229/LH-9229 epoxy resin system is a dual-component, modified rubber-toughened formulation designed for demanding electrical insulation applications. Combining LE-9229 epoxy resin and LH-9229 hardener at a precise 1:1 ratio (100 pbw each) with silica flour filler (280-340 pbw), this system delivers exceptional thermal stability (Tg 105-125°C), crack resistance, and mechanical strength. Ideal for medium/high-voltage insulation (10-35kV), it supports both automatic pressure gelation (APG) and vacuum casting processes, making it suitable for transformers, solid-pole bushings, and switchgear components.


Key Features & Advantages

Ultra-High Thermal Resistance:

Glass transition temperature (Tg): 105-125°C

Thermal decomposition: >320°C

Low water absorption: 0.08-0.20% (23°C to 100°C)


Superior Electrical Insulation:

Volume resistivity: 10¹⁵ Ω·cm

Dielectric strength: 30 kV/mm

Loss factor: 0.02


Robust Mechanical Properties:

Tensile strength: 65-95 MPa

Flexural strength: 110-150 MPa

Impact resistance: 10-18 kJ/m²


Process Flexibility:

Optimized for APG injection (10-30 min gelation) and vacuum casting (3-6 hr cure).

Low curing shrinkage (0.7-0.9%) ensures dimensional stability.


Technical Parameters

Component Properties

Epoxy Resin LE-9229 Hardener LH-9229
Appearance: Milky white, viscous liquid Appearance: Pale yellow liquid
Viscosity at 25°C: 10.5-16.5 Pa.s Viscosity at 25°C: 400-800 mPa.s
Density: 1.16-1.20 g/cm³ Density: 1.17-1.24 g/cm³
Flash Point: ~135°C Flash Point: ~140°C

Cured System Performance

Mechanical Value Electrical/Thermal Value
Tensile Strength 65-95 MPa Volume Resistivity 10¹⁵ Ω·cm
Flexural Strength 110-150 MPa Dielectric Strength 30 kV/mm
Compressive Strength 130-190 MPa Thermal Conductivity 0.8-0.9 W/m·K
Impact Strength 10-18 kJ/m² Loss Factor 0.02

Processing Guidelines

APG Injection Vacuum Casting
Mix Temp: 40°C (1-2 hrs) Mix Temp: 60°C (1-2 hrs)
Mold Temp: 130-150°C Mold Temp: 80-100°C
Gel Time: 10-30 mins Cure Time: 3-6 hrs
Post-Cure: 130-140°C × 6-10 hrs Post-Cure: 130-140°C × 6-10 hrs

Frequently Asked Questions (FAQ)

Q1: What filler is recommended for LE-9229?

A: Use 400-mesh silica flour at 280-340 pbw to enhance mechanical strength and thermal conductivity.

Q2: Can LE-9229 withstand high-voltage environments?

A: Yes, its dielectric strength (30 kV/mm) and volume resistivity (10¹⁵ Ω·cm) make it ideal for 10-35kV insulation.

Q3: How does APG differ from vacuum casting?

A: APG uses pressure (0.5-5 bar) for rapid production (10-30 min gelation). Vacuum casting eliminates bubbles for precision parts but requires longer curing (3-6 hrs).

Q4: Is this system flame-resistant?

A: Yes, rated HB (4mm) and V1 (12mm) under flammability tests.

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